August 2010

VENT offers Equipment and Personnel Effectiveness Monitoring Module for packaging industry.

August 2010

VENT offers Equipment and Personnel Effectiveness Monitoring Module for packaging industry.

Filling Line Dispatching System
Equipment and Personnel Effectiveness Monitoring

 
• Creating production teams. Assigning work places with positions and qualifications.
• Advanced security system, assigning user permissions.
• Calculating actual work time and line and personnel output for any chosen period of time.
• Convenient tools for working with production downtime reason reference trees.
• Automatic registration of Filling Line downtime events. An option for accounting running at slow speed.
• Easy commenting of equipment downtime events due to their grouping.
• Automatic rejects accounting for empty bottle inspectors, fillers and labelers.
• An option for editing automatically received information on equipment operation.
• Calculating customer specific KPIs for any period of time.
• Generating summary reports of equipment downtimes.
 
Accounting for Customer Specific Requirements
Realization of Advanced MES Functionality
 
For creating production teams, shifts, production calendar and  positions and qualifications reference a user is equipped with intuitively convenient tools with built-in input control means.

Depending on permissions assigned by a system administrator relevant sections of reference information are available for a user for editing.
 
When a downtime event is automatically registered a user assigns a reason to it and inputs a necessary comment. In a similar way a downtime event can be registered in a manual mode.
 
If necessary information about equipment breakdown can be sent to information system of plant maintenance services. In this case a machine which caused line downtime needs to be indicated as well as a part of machine where error occurred. After registering a request for equipment repair in external system information  about completed works is sent back to dispatching system and relevant reporting means.
 
Upon completion of production shift and production day a report containing production line KPIs, rejects data, personnel effectiveness and sanitary cleaning and CIP times is generated.
 
Advanced means of Microsoft Reporting Services allow to create reports meeting most different user‘s requirements.
 
Using accumulated information it is possible to build reports for any chosen period of time. These reports  make analysis of efficiency loss reasons by equipment and downtime categories easier.
 
User interface provided by the Module significantly simplifies work of Filling Lines personnel with regard to system utilization as well as Overall Equipment effectiveness (OEE) calculation in a real time mode.
 
Indicator ОЕЕ in a real time makes it possible to instantly evaluate and compare performance of Filling Lines, including ones located in different plants. For this it is enough to open a relevant report in Internet Explorer